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Welding of deep-drawing steels with protective layer by laser-TIG hybrid technology
Brehovský, Patrik ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
The diploma thesis focuses on laser welding of extra deep-drawn steel sheet according to the standard WSS-M1A365-A14 with a protective zinc surface layer. A 0,9 mm thick steel sheet with a zinc layer with coating weight 50 g · m^-2 is welded by a hybrid welding method Laser-TIG. The laser, as the primary energy source, is used for welding the material. The arc, provided by a non-melting tungsten electrode, is used for preheating the material for melting and evaporation of the zinc layer. Based on the initial experiments, the magnitude of the laser power with the welding speed was chosen as a constant parameter. The magnitude of the electric current, as the variable parameter, was set up to 0, 20, 30 and 40 ampers for welding the lap and the butt welds. Only one piece of the each weld type combination was made. The welds were afterwards tested to verify their quality and material properties. The first differences between laser welding with or without TIG preheating were visible during the experiment. The positive effects of the laser welding with preheating by TIG were confirmed. The material properties of the joints achieved better values and a influence of the welding defects on the quality of the joints was reduced. The Laser-TIG is a good choice for welding galvanized steel sheets in the mass production of automotive industry and it could be improved by more researches.
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Study weld porosity aluminum alloy 5000 series during hybrid welding Laser-TIG
Drápela, Petr ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
This bachelor thesis is aimed on studying weld porosity of aluminium alloys made by laser-TIG technology. Theoretical part deals with welding methods and their parameters, capabilities and usage. Methods are investigated separately then as a unit. At the end of the theoretical part there is summary about welding aluminium alloys and their properties. In experimental part it is made eleven testing welds on sheet metal from aluminium alloy EN AW-5754 H111, thickness 5 mm. After this sizes of welds are measured. From these sizes dependences welding current to input heat Q are made. Final part concerns analysis of welding defects and final evaluation optimum welding parameters.
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Welding of hot-dip galvanized sheets using hybrid Laser-TIG technology
Bukvic, Tomáš ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
Thesis is focused on verification of suitability of Laser-TIG technology for penetrating welding of galvanized sheets, made of WSS M1A 365-A14 50G steel and DC01 steel. Electric arc functions here as a preheating for evaporation of zink layer. Electric current was chosen as a variable parameter of magnitudes 0, 20, 30 and 40 A. Test welds were made, which have been subjected to a tensile test and metallographic evaluation. The positive influence for electrolytically galvanized steel WSS M1A 365-A14 50G was registered and determination of optimal welding parameters was successful. The electric arc also had a positive effect on welding of hot-dip galvanized steel DC01, but at the selected test parameters not enough to achieve a reliable connection.
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Study of weld plasticity of deep-drawn sheets welded by Laser-TIG technology
Kutil, Petr ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
This thesis is focused on laser welding and hybrid laser-TIG welding. The first part contains a brief theoretical description of these technologies. Standard quality and plasticity tests of welded joint are also mentioned. The second, experimental part, centres on the study of plasticity of tailored blanks (made of different types of HSLA steel), that are welded with laser and laser-TIG technology. The aim of the thesis is to assess process parameters effect on weld suitability for following deep drawning operation. Based on the calculated and measured figures obtained from the experiment, the most suitable welding parameters were chosen.
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Use of laser-TIG hybrid technology for welding of different materials used in power engineering
Žák, Tomáš ; Beran, David (referee) ; Mrňa, Libor (advisor)
Thesis is focused on analyzing the influence of preheating process parameters using electric arc from TIG torch during laser welding on weld properties of stainless steel and carbon steel with higher strength. In this thesis experiment was done in which metal sheets 3 mm thick from X12Cr13 and S355 steels were welded. Welding was done first with using only laser, then laser with TIG preheating and lastly laser with preheated material by induction heater. When TIG preheating was used than set welding current was changed on the power source. The welds were subsequently evaluated based on macrostructure, microstructure and Vickers hardness test.
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Study of properties of laser welds of Domex 700 MC material using arc preheating
Kosinka, Jakub ; Šebestová, Hana (referee) ; Mrňa, Libor (advisor)
This thesis deals with the study of influence of preheating/reheating by TIG arc method in the laser welding process of Domex 700 MC fine-grained steel through the evaluation of laser-welds properties, respectively properties of welds made by laser-TIG hybrid technology. The main part of this thesis is experiment, in which Domex 700 MC plates 3 mm thick were welded – first using laser itself, then using laser with arc preheating and finally using laser with arc reheating. The variable parameter during the processes preheating or reheating was distance of TIG tungsten electrode and laser beam (DLA = 1 mm, 2 mm and 4 mm). The criterion for the assessment of welds properties thus produced was tensile strength verified by the tensile test. For a more detailed study of the laser-welds properties, a macrostructure / weld microstructure analysis and a Vickers hardness test were performed.
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Use of laser-TIG hybrid technology for welding aluminium alloys
Drápela, Petr ; Šebestová, Hana (referee) ; Mrňa, Libor (advisor)
Different problems arise from choice of setting technological parameters during welding of alluminium alloys. Choice of welding method, welding speed and material influence mechanical properties of welds. During welding of alluminium alloys come difficulties due to oxidation of thin surface layer of material. One of ways how to overcome this obtacle is to use hybrid laser-TIG welding method. In this diploma thesis is described influence of welding processes on mechanical properties of two alluminium alloys(EN AW-5754 H22, EN AW-6082 T6) and change in their microstructure during welding.
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Use of laser-TIG hybrid technology for boron-doped high-strength steels
Kachlíř, Jaromír ; Šebestová, Hana (referee) ; Mrňa, Libor (advisor)
This thesis deals with the usage of arc preheating for welding high strength boron enhanced steel 22MnB5 using hybrid technology known as laserTIG and also its impact on the final weld compared to welds welded by only the laser or the arc method. During the experiment I welded five sheets of the above mentioned steel 1,3 or 1,9 milimeters wide. Except for the welds fabricated by the laser and the TIG method was the only variable the electric current of the arc (I = 20, 40, or 60 A). Welds welded this way were compared based on strength limits measured by the tensile tests. Additionally were they compared according to the metalographic survey and the progress of weld hardness, calculated using the Vickers hardness test.
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Welding of galvanized sheets using hybrid Laser-TIG technology
Antes, Jiří ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
ANTES, Jiří: Welding of galvanized sheets using hybrid Laser-TIG technology This master thesis deals with the welding of zinced deep drawing steel using Laser-TIG technology. The first section of the thesis describes the topic from the theoretical point of view, which includes analysis of welding technologies, influence of used material and application of diagnostic methods. The second part of the thesis is focused on monitoring of welding current impact for weld quality of two types of joints.
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Welding of hot-dip galvanized sheets using hybrid Laser-TIG technology
Bukvic, Tomáš ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
Thesis is focused on verification of suitability of Laser-TIG technology for penetrating welding of galvanized sheets, made of WSS M1A 365-A14 50G steel and DC01 steel. Electric arc functions here as a preheating for evaporation of zink layer. Electric current was chosen as a variable parameter of magnitudes 0, 20, 30 and 40 A. Test welds were made, which have been subjected to a tensile test and metallographic evaluation. The positive influence for electrolytically galvanized steel WSS M1A 365-A14 50G was registered and determination of optimal welding parameters was successful. The electric arc also had a positive effect on welding of hot-dip galvanized steel DC01, but at the selected test parameters not enough to achieve a reliable connection.
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